Selective Laser-induced Etching (SLE) stands as a cutting-edge production technology, for transparent brittle materials like glasses (ULE/Fused Silica/BF33) and crystals (Sapphire/YAG/Quartz). Through SLE, intricate 3D freeform structures become achievable, enabling the seamless integration of diverse functionalities such as mechanical (flexures), optical (micro lenses), and electrical functions within the 3D-optical microdevices.
SLE enables machining of brittle materials with almost no sub-surface damages. With this feature you can cut them so thin, that they become flexible again. This is very useful for making flexures in MEMS devices.
The etching process has a diffusion limit for channels longer than ~10mm. To overcome this limit we use ultrashortpulse welding to hermetically encapsulate channel systems.
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